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4R Rebuild Manual for the DIY - PowerStrokeArmy
21/7/ · 4R Rebuild Manual for the DIY This is going to be a thread where myself and a few guys have decided to create a step by step manual for doing a complete 4r transmission rebuild. The idea is to make it as clear and with as much detail as possible covering all aspects of it from removal and install from/back into the truck, dis-assembly, cleaning, rebuilding, upgrades, tools etc 21/5/ · Ford 4R “UPDATE HANDBOOK” – ATSG (Automatic Transmission Service Group) PDF. Since the introduction of the 4R transmission in model year , there have been many engineering changes to improve Pleaseability, Reliability and Durability concerns. These changes have affected most every part used in this transmission. This “Update Handbook” will explain each Estimated Reading Time: 40 secs Installation and Operation Manual for E4OD and 4R Transmissions. 2 US Shift Transmission Control System instruction and operation manual. blogger.com Baumann Electronic Controls, LLC. Phone: () Email: support@blogger.com Address: Mistr Lane, Pickens, SC This work and the ideas and processes contained herein are the exclusive property of Baumann Electronic
4r100 transmission rebuild manual pdf free download
Manuals Brands ATSG Manuals Microphone system FORD 4R Manual ATSG FORD 4R Manual. page of Go. Quick Links. SOLENOID PACK TESTING LINE PRESSURE TEST CASE CHECKBALL LOCATIONS VALVE BODY CHECKBALL LOCATIONS AIR PRESSURE CHECKS COMPONENT REBUILD SECTION. FRONT AND REAR PLANETARY CARRIERS FORWARD CLUTCH HOUSING DIRECT CLUTCH HOUSING FORWARD, DIRECT, SUN SHELL SUB-ASSEMBLY CENTER SUPPORT ASSEMBLY OVERDRIVE GEARSET ASSEMBLY COAST CLUTCH HOUSING ASSEMBLY OIL PUMP ASSEMBLY VALVE BODY ASSEMBLY MANUAL VALVE CHECK SPECIAL SERVICE TOOLS Previous Page.
Next Page. Related Manuals for ATSG FORD 4R Microphone system ATSG Chrysler 45RFE Service Manual pages. Microphone system ATSG AXOD Update Handbook pages. Page 3: Identification Tag Location And Information PTO is available as an option on GVW or above, Super Duty F-Series trucks with 6.
Ford 4R transmissions on other models are not PTO capable. Page 4: General Description And Operation Transmission Control Switch TCSalso referred to General Description as "Overdrive Cancel Switch", and a Transmission The Ford 4R automatic transmission is a four Control Indicator Lamp TCILlocated on the 4r100 transmission rebuild manual pdf free download of forward speed unit with electronic shift control.
It is the manual gear shift lever, as shown in Figure 3. Page 6: Pto" General Requirements 3 PTO is available as an option only on GVW or above, Super Duty F-Series trucks with 6. Ford 4R -7 00 6- RF F8 1P transmissions on other models 4r100 transmission rebuild manual pdf free download not PTO capable. Page 7 The Double Arrow keys can also be This is the recommended used to manually raise or lower the method of elevating idle engine speed at a faster or slower speed for PTO operations.
Page 8: Electrical Component Diagnosis AP sensor for control of EPC pressure and Instrument Cluster Terminal B11 shift scheduling. Copyright © ATSG The Idle Validation Switch is fed voltage through Figure 7 fuse number 19, as well as the Transmission Control Switch, as shown in Figure 7.
Page 9 The Park Gear is also a press fit to the output shaft, and the number 13 thrust washer, between the case and the park gear has been replaced with a needle bearing. Page 10 Testing the neutral start circuit is done across pins 10 and 12 of the DTR sensor, and must be checked in each selector position to determine 4r100 transmission rebuild manual pdf free download integrity.
Refer to Figure Page Fluid Requirements XTQDX or an equivalent k - k W to to -4 Mercon® fluid should be used in all Ford 4R k - k W to -1 -3 to 31 transmissions.
Before adding any fluid, 4r100 transmission rebuild manual pdf free download, ensure that it Page Abbreviation Description Technical Service Information FORD 4R Abbreviation Description Abbreviation Description Abbreviation Description 4X4 Low Switch 4X4L Injector Control Pressure Sensor Antilock Brake System Injector Pressure Regulator Air Conditioning Idle Validation Switch ACCS Air Conditioning Clutch Status Keep Alive Memory Accelerator Pedal Position Sensor Page Diagnostic Trouble Code Chart And Description Technical Service Information FORD 4R Diagnostic Trouble Code Chart Diagnostic Code Description Symptom MAF sensor system fails to operate in a High EPC pressure.
Firm shifts P normal manner, which may cause a and engagements. May flash TCIL. P transmission concern. Page 16 Technical Service Information FORD 4R Diagnostic Trouble Code Chart Diagnostic Code Description Symptom TFT sensor circuit open, exceeds scale set for TCC and stabilized shift schedule P temperature of minus 40°F. may be enabled sooner after cold start. Page 17 Technical Service Information FORD 4R Diagnostic Trouble Code Chart Diagnostic Code Description Symptom shift error because of SSA, SSB, or Improper gear selection depending P internal transmission components.
on failure mode and transmission range selector position. Refer to shift solenoid operation chart. Page 18 Technical Service Information FORD 4R Diagnostic Trouble Code Chart Diagnostic Code Description Symptom Digital Transmission Range DTR sensor Erratic harsh shift engagements. P signal intermittent. BPP Brake Pedal Position switch not Failed on or not connected, TCC P actuated during KOER test. Page 19 Technical Service Information FORD 4R Diagnostic Trouble Code Chart Diagnostic Code Description Symptom P CCS circuit failure.
Failed Off: No third gear engine braking in O. Failed On: Third gear engine braking in O. Coast clutch may be damaged causing eventual failure, 4r100 transmission rebuild manual pdf free download. Cancel MANUAL 2 MANUAL 1 MANUAL 1 Controlled by PCM Page Line Pressure Test OD, M2 psi psi line pressure test. Install a psi line pressure gauge to the line performing the "Stall" Page Non-Pto And Pto Hydraulic Differences None of the parts listed above will interchange between "NON-PTO" and "PTO" versions, 4r100 transmission rebuild manual pdf free download.
F81Z-7ADA Valve Body To Case Spacer Plate PTO Page 24 Technical Service Information 4R MAIN SPACER PLATE "NON-PTO" MODELS ONLY CENTRAL LUBE ORIFICE I.
Page 25 Technical Service Information 4R MAIN SPACER PLATE "PTO" MODELS ONLY CENTRAL LUBE ORIFICE ADDED MAIN LINE PRESSURE HOLE FROM PRESSURE REGULATOR VALVE I.
Page 28 Technical Service Information "LOWER SIDE" 4R MAIN VALVE BODY "NON-PTO" MODELS ONLY I. Page 29 I. Page 30 Technical Service Information 4R LOWER VALVE BODY "NON-PTO" MODELS ONLY I, 4r100 transmission rebuild manual pdf free download. Page 31 Technical Service Information 4R LOWER VALVE BODY "PTO" MODELS ONLY EXHAUST PASSAGE ADDED FROM COAST CLUTCH VALVE TO SHIFT VALVE I.
Page 32 4r100 transmission rebuild manual pdf free download LOWER VALVE BODY SPACER PLATE "NON-PTO" MODELS ONLY "PTO" MODELS ONLY I. Page Pwm And Non-Pwm Oil Pump Differences "NON-PWM" Pump assy. with "Cast Iron" coast clutch drum F81Z-7AAA "NON-PWM" Pump assy. with "Stamped Steel" coast clutch drum. F81Z-7ABA "PWM" Pump assy. with "Stamped Steel" coast clutch drum F81Z-7ACA "NON-PWM" Solenoid Pack F81Z-7GBA "PWM" Solenoid Pack Page 35 THE DIAMETER AND THE LENGTH OF THE SPOOL ON THE VALVE LAND SHOWN ABOVE, WERE INCREASED ON PWM VERSIONS.
Page 36 Technical Service Information 4R PUMP COVER ASSEMBLY "NON-PWM" MODELS ONLY CONVERTER REGULATOR VALVE CONVERTER CLUTCH CONTROL VALVE PRESSURE REGULATOR VALVE CONVERTER RELEASE ORIFICE. Page 37 CONNECT TO HOLE IN PRESSURE REGULATOR CONTROL VALVE BUSHING VALVE CONVERTER RELEASE ORIFICE OMITTED RETAINER LUBE ORIFICE.
Page Transmission Disassembly 5. RANGE SENSOR Copyright © ATSG Figure 43 Continued on Page TURBINE SHAFT SPEED SENSOR Copyright © Page Component Rebuild Section Refer to Figure Set the main upper and lower valve bodies aside for the component rebuild section. Continued on Page Page 43 Figure Remove the solenoid body screen from spacer plate, as shown in Figure 52, by rotating and lifting straight up. Copyright © ATSG Figure 51 RETAINING BOLTS 14 RETAINING NUTS 2 UPPER AND LOWER Page 45 FEED BOLTS 10 NUMBER 1 THRUST WASHER USED NON-PTO MODELS ONLY 11 OIL PUMP ASSEMBLY TO CASE GASKET 13 NUMBER 2 THRUST BEARING, PUMP TO O.
SUN GEAR Copyright © ATSG Copyright © ATSG Figure 56 Figure Page 51 Remove the snap ring from case, as shown in Figure Figure 71 LOW REVERSE CLUTCH SNAP RING REVERSE CLUTCH HUB AND LOW ROLLER CLUTCH ASM. Page 53 Figure Page 54 LUBE ORIFICE PLUG rear of case, as shown in Figure OUTPUT SHAFT AND PARK GEAR Copyright © ATSG Figure 78 NUMBER 13 THRUST BEARING LOW ROLLER CLUTCH INNER RACE RETAINING BOLTS 5 Copyright © ATSG Copyright © Page 56 Continued on Page Page 57 4r100 transmission rebuild manual pdf free download on Page INSTALL THREE LOW ROLLER CLUTCH INNER RACE RETAINING BOLTS TWO THREADED RODS Copyright © ATSG Figure 86 LOW ROLLER CLUTCH INNER RACE REVERSE CLUTCH PISTON RETURN SPRING ASSEMBLY REVERSE CLUTCH PISTON INNER LIP SEAL Page 58 Continued on Page
Ford 4R100 automatic transmission rebuild
, time: 1:22:204r100 transmission rebuild manual pdf free download
21/7/ · 4R Rebuild Manual for the DIY This is going to be a thread where myself and a few guys have decided to create a step by step manual for doing a complete 4r transmission rebuild. The idea is to make it as clear and with as much detail as possible covering all aspects of it from removal and install from/back into the truck, dis-assembly, cleaning, rebuilding, upgrades, tools etc Related Manuals for ATSG FORD 4R Microphone system ATSG Chrysler 45RFE Service Manual pages Microphone system ATSG Service Manual 42 pages Transmission Control Switch (TCS), also referred to General Description as "Overdrive Cancel Switch", and a Transmission The Ford 4R automatic transmission is a four Control Indicator Lamp (TCIL), located on the end of forward speed unit with electronic shift control. It is the manual gear shift lever, as shown in Figure 3
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